How to Finding The Right Hydraulic Breaker Seal Kit for Your Excavator?

Xugong KS got you covered :

Xugong KS understands the importance of a hydraulic breaker seal kit. It gives protection for the hydraulic breaker to impose its overall efficiency. Xugong KS provides the most suitable hydraulic breaker seal kit to prevent any leakage and exclude contamination. Supplying to major brands hydraulic breakers such as SOOSAN, DAEMO, HANWOO, JCB, OKADA, TOKU, CONAN, and many more.

With over 1000 stocks of hydraulic breaker seal kits for many construction companies, rebuild shops, and retailers of hydraulic breaker wear parts. With the wide choice for rock breaker hydraulic seal kit, hammer breaker seal kit and etc.  All our excavator hydraulic breaker seal kit is 100% made to OEM precision. Xugong ks hydraulic breaker seal kits can perform in various working conditions.

Considering your size and application of the hydraulic breaker seal kit, Xugong KS will quote you immediately. You can freely select online with your given model no. The moment you order, it will be processed immediately and a one-day delivery process. Please free to reach us with your concerns on installing and sealing it properly. We are available to assist you!

Hydraulic Breaker Seal Kit – The Complete FAQ Guide

Excavators are heavy machines used in the construction world. They have different tools that enable them to dig, mine, demolish, etc.

One of these parts is the hydraulic breaker. They are special hammers that excavators use so that they can demolish rocks or concrete structures. Now, since this hydraulic breaker uses hydraulics, it has to use seals.

In this guide, we’ll primarily focus on hydraulic breaker seal kits for excavators. You are going to learn:

• What hydraulic breaker seal kits are in your excavator
• How they work
• How to replace these seal kits
• How to install them and the best maintenance practice to ensure they serve you for long

Keep reading this guide to find out more about your excavator’s hydraulic breaker seal kits.

1.  What Is A Hydraulic Breaker Seal Kit?

A hydraulic breaker seal kit is a package of your excavator’s hydraulic breaker seals. Hydraulic systems rely on hydraulic fluids to work. They transform fluid motion to linear power. Good seals are vital in all hydraulic systems as they prevent hydraulic fluid from flowing out or leaking.

Your hydraulic breaker requires a lot of energy to work. It is therefore vital for you to know the condition of your hydraulic breaker seal kit.

Keep on reading this guide to know how to check the condition of your hydraulic breaker seal kits.

2.  What Materials Are Used To Make Hydraulic Breaker Seal Kits?

Your hydraulic breaker seal kits are made using one of the following items:

• Thermoplastic elastomers – this material includes thermoplastic polyester elastomers and polyurethane to create durable and robust seal kits. These seal kits must not be reactive to any chemical. They also have to be elastic as the machine stretches and contracts.
• Polytetrafluorethylene – Polytetrafluorethylene (or simply PTFE) is also an excellent choice for your hydraulic seals. They have good resistance to chemicals. They also have a low friction coefficient and do not wear out quickly when appropriately installed.
• Hydrogenated Nitrile Rubber & Nitrile Rubber – Hydrogenated Nitrile Rubber (or simply HNBR) and Nitrile Rubber (NBR) are yet other excellent choices for your seals. They have great resistance to UV rays and other weather conditions, as well as a common reaction to chemicals.

The best part about using rubber seals is that they can withstand high temperatures.

• Thermosets and Thermoplastics – Thermosets and thermoplastics offer you the best seals in terms of mechanical strength. They are hardy and extremely stiff. You can use them where there is a lot of friction as they’ll suit that condition.

3.  What Are The Components Of A Hydraulic Breaker Seal Kit?

The hydraulic breaker seal kit is a complete package with all the seals you may require. Different excavators have different types of hydraulic breakers. Even though they perform the same task, their internal structure is not entirely the same.

Therefore, the components of your excavator’s hydraulic breaker seal kits vary depending on the make and model of the hydraulic breaker.

You can contact a professional and reputable company to help you out with the proper selection of your hydraulic breakers and their seal kits as well.

4.  How Often Should I Replace My Hydraulic Breaker Seal Kits?

Your excavator’s hydraulic breaker seal kits are what enable you to operate your hydraulic breaker effortlessly. As such, it is imperative to know when to replace its seal kit with a new one.

Assuming that your hydraulic breaker seal kits were installed correctly, they should be able to last for a significant amount of time. They expire after a minimum of two and a maximum of three years.

However, you should constantly check on the hydraulic breaker often to ensure that there are no hydraulic fluid leakages. Leakages signify a problem with the seals, as you will find out later on in this guide.

5.  How Can I Know If My Hydraulic Breaker Seal Kits Are Bad?

There are specific ways that you can use to find out if you have damaged hydraulic breaker seals. Check them out:

• Seal Kit Hardening

Your seal kits harden when they get exposed to extremely high temperatures. Once they harden, they cease having their elasticity feature. Further, your seal kits will begin cracking, and they will serve no purpose in your hydraulic breaker.

After cracking, the seal will then fracture. Fracturing mostly happens on seals that were manufactured from low-quality material.

• Wear

Your hydraulic breaker seal kits wear out over time. It is natural for them to do so as the hydraulic breaker works. However, insufficient lubrication can cause premature wearing out of your seal kits.

When there is insufficient lubrication in your hydraulic breaker, your seals will suffer because of the mechanical movement inside the machine.

• Scarring

You need to ensure that a certified and experienced mechanic correctly installs your seals. When your seal kits are not correctly installed, the effectiveness and efficiency of that seal get lost.

For example, the seal can get cut or its lip dented in its dynamic lip, the effectiveness and efficiency of that seal reduce significantly.

The best way to find out if your hydraulic seal kits are faulty is by checking for hydraulic fluid leaks. You should also check its performance and listen keenly for any abnormal noise or vibration within your hydraulic breaker.

6.  What Is The Process Of Removing Faulty Hydraulic Breaker Seal Kits?

As you read earlier in this guide, there are different hydraulic breaker brands in the market today. Even though they perform the same task, they do not have the same internal structure. You can find the hydraulic breaker’s disassembly process in its service manual.

Therefore, it is imperative that removing your faulty hydraulic breaker seal kits be done by a skilled and certified professional. It’ll help prevent damaging other components of your hydraulic breaker.

7.  What Is The Process Of Installing New Hydraulic Breaker Seal Kits?

The most important thing to note during the installation of a hydraulic breaker seal kit is proper tools. Installing hydraulic breaker seal kits requires a keen eye together with firm yet gentle hands.

Make sure that your hydraulic breaker seal kits fit perfectly on the hydraulic breaker grooves. Also, you’ll need to check for sharp objects such as burrs. Please get rid of them first before installing your hydraulic breaker seal kits because they’ll cut your new seals.

Once they are slightly damaged, they’ll not perform as well as you expect.

Now, installing your hydraulic breaker seal kits is not a standard process. Different brands develop hydraulic breakers with different internal structures. You can always refer to your hydraulic breaker’s service manual to know what goes where during seal kit installation.

KS supplies you with the best hydraulic breaker seal kits in the market today. They are made out of high-quality raw materials. Further, they are covered by a 90-day warranty.

We’ve established a close working relationship with top logistics companies in the world. We’ll ensure that your hydraulic breaker seal kits get delivered to your desired location. We deliver to over 50 countries across the globe.

We do not have a minimum order quantity. Today, reach out to us for more information on the correct hydraulic breaker seal kits to use, payment, and your preferred shipment method.

8.  What Are The Benefits Of Using Hydraulic Breaker Seal Kits?

Seal kits are generally crucial in any hydraulic system. You’ll find the most useful when running your hydraulic breaker.

The first benefit of using hydraulic breaker seal kits is that they prevent hydraulic fluid spillage. Hydraulic fluid produces a linear force that makes the hydraulic breaker function properly by producing a lot of force.

The second benefit is that hydraulic breaker seals help you prevent the entry of contaminants into your hydraulic breaker. These contaminants include water, dust, dirt like sludge, etc. Seal kits, therefore, prevent the premature failure of your hydraulic breaker.

The final benefit of using hydraulic breaker seal kits is that they are durable. They’ll offer you a long service life – some exist for up to a minimum of two and a maximum of three years. You can therefore order them in bulk to reduce cost in general.

9.  What Are The Consequences Of Not Using Good Hydraulic Breaker Seal Kits?

There are grievous consequences of no using good hydraulic breaker seal kits. Check them out:

The first reason is that they’ll fail prematurely. Poorly made hydraulic breaker seal kits do not offer you a longer service life than those made using high-quality seal kits. This premature failure means that you will have to undergo more acquisition and shipment costs regularly.

In other words, they are not economical.

The second grievous consequence of using poorly manufactured hydraulic breaker seal kits is that they will not protect your hydraulic breaker’s internal components. They’ll fail prematurely, and as a result, they’ll let your hydraulic fluid leak.

Whenever leakages occur, the level of the hydraulic fluid reduces inside the hydraulic breaker. Low levels of hydraulic fluids ultimately cause a lot of wear on the hydraulic breaker’s internal components.

The final consequence of failing to use good hydraulic breaker seal kits is that you’ll be forced to replace your entire hydraulic breaker. It’ll fail to function as it will be fully damaged. Hydraulic breakers are not cheap excavator equipment.

It’s therefore essential for you to always use high-quality hydraulic breaker seal kits from a reliable and reputable company. They’ll serve you for a long and protect your hydraulic breaker’s internal components.

10.  Why Does My Hydraulic Breaker Leak?

The most probable reason why your hydraulic breaker leaks are because it has damaged hydraulic breaker seal kits. Damaged seal kits cannot contain the excessive amount of pressure that your hydraulic breaker uses.

The second reason why your hydraulic breaker leaks are because you used poor-quality hydraulic oil. When hydraulic oil thins, it becomes too light for your seal kits to hold it. It’ll therefore leak even when you have good hydraulic breaker seal kits. This situation mostly happens when the hydraulic breaker is hot after working.

If you find out that the hydraulic breaker leaks when it is cold, it, therefore, implies that your hydraulic breaker seal kit’s material choice was improper. You’ll need to install seal kits that can withstand cold weather.

Bottom line:

It is imperative to check on your hydraulic breaker seal kit’s condition constantly. If the seal kits are in terrible condition, prioritize replacing them immediately to avoid damaging your hydraulic breakers.

It’s also essential to ensure that you use the correct hydraulic fluid and hydraulic breaker seal kits. Further, it’s necessary to use the proper amount of hydraulic oil in your hydraulic breaker.

Now, there are criteria that you can use to select the correct seals for your hydraulic breaker. Check it out:

The first thing that you’ll need to consider is the fluid pressure range. Fluid pressure range encompasses how frequently and severely your hydraulic breaker peaks. It also includes the operating range pressure of your hydraulic breaker.

The second criterion to put in place is the temperature range. What will environmental temperature your hydraulic breaker work from? Remember, there are different materials designed to meet various environmental temperatures.

The third thing to consider is the type of hydraulic fluid in your hydraulic breaker. Is it highly viscous? The type of hydraulic fluid is crucial as it affects the effectiveness and efficiency of hydraulic breaker seal kits.

The fourth consideration is the hydraulic breaker’s hardware dimensions. Different hydraulic breakers have different dimensions suited for various tasks. The size of your hydraulic breaker’s hardware dimensions will help you make an informed decision on which seal kit size to buy.

11.  Why Are My Hydraulic Breaker Seal Kits Hard?

Your hydraulic breaker seal kits are hard because they are exposed to a lot of heat they cannot handle. Once your hydraulic breaker seal kits get exposed to excessive amounts of heat, they’ll become hard.

12.  Why Do My Hydraulic Breaker Seals Kits Crack?

Apart from being hard, hydraulic breaker seal kits also tend to crack and later on fracture. Once you find out that your hydraulic breaker seal kit is hard, consider replacing it as soon as possible before these seals start cracking and fracturing.

13.  How Long Will My Hydraulic Breaker Seal Kits Last?

High-quality hydraulic breaker seal kits can last for a minimum of two and a maximum of three years. This lifespan, of course, assumes you installed high-quality hydraulic breaker seals and that an experienced and certified mechanic properly installed them.

It’s therefore vital that you get your hydraulic breaker seal kits from a good, reputable, and professional company. Contact us today to talk to our service reps. They’ll help you make the best decision that meets your requirements and budget.

Here’s why you should choose KS as your primary hydraulic breaker seal kits supplier:

We have over 10,000 parts in stock, and we will not hesitate to help you out with any excavator-related issue. A 90-day warranty covers our hydraulic breaker seal kits. Apart from that, we’ll supply you with high-quality hydraulic breaker seal kits to your desired location.

We’ve been in the business for a long, and have managed to establish a good working relationship with the world’s leading logistics companies. You do not have to worry about minimum order quantities (MOQs) because we have none.

You can choose to order in bulk or just a single package.

Payment can be made using the following platforms: Paypal, Alipay, Western Union, T/T, and LC.

14.  What Causes Failure in Hydraulic Breaker Seal Kits?

Your hydraulic breaker seal kits will eventually fail after some time. This failure is a result of the following reasons:

The first reason is because of natural wear as the hydraulic breaker works tirelessly for you. Since the hydraulic breaker has an internal mechanical movement, your hydraulic breaker seal kits eventually wear out, and they’ll require replacement.

The second reason is improper installation. When your hydraulic breaker seals get installed wrongly, then they’ll fail sooner than you expect. You need an experienced and certified mechanic to install them for you using the right tools.

The third reason is that you bought hydraulic breaker seal kits that were made from the wrong material. For example, assume that your hydraulic breaker will work in an extremely hot environment.

Hydraulic breaker seal kits made out of rubber are ideal for a high-temperature environment. Now, instead of using rubber hydraulic breaker seal kits, you choose to use another material. This decision will cost you in the long run.

The final reason is that you installed low-quality hydraulic breaker seal kits. They are usually cheaper and highly enticing compared to other hydraulic breaker seal kits. It’s important to remember that cheap is generally expensive in the long run.

15.  What Happens If My Hydraulic Breaker Seal Kits Are Not Properly Installed?

When your hydraulic breaker seal kits are not correctly installed, they’ll fail sooner than you expect. This is because they’ve either been cut or dented in their dynamic lip.

Once they fail, you’ll experience hydraulic fluid leakage, a weak hydraulic breaker and in worse cases, your hydraulic breaker will become damaged ultimately. It gets completely damaged because of the entry of contaminants like water, dust, dirt, etc.

Here’s the deal:

There is no shortcut when it comes to your hydraulic breaker seal kits. You’ll need to use high-quality hydraulic breaker seal kits and have them installed by an experienced and certified mechanic.

16.  How Can I Properly Maintain My Hydraulic Breaker Seal Kit?

Proper maintenance of your hydraulic breaker seal kits begins from the first day of installation. You’ll need to contact a good mechanic who knows how to do the installation.

Remember:

It’s essential to use the correct hydraulic breaker seal kit material that suits the environment your hydraulic breaker will work from. You can reach out to a professional excavator parts manufacturing company for inquiry if you are in doubt.

Then, you’ll need to check your hydraulic fluids regularly to ensure that there is no leakage. It’s imperative to ensure that hydraulic fluids are at their optimum level. Apart from level-checking, it’s also essential to check its quality.

Reduced friction inside the hydraulic breaker means that your hydraulic breaker seal kits will last for a long.

Bottom line:

For your hydraulic breaker seal kits to last for long, it’s vital to ensure that the whole machine is in good condition. Regular check-ups will also ensure that your hydraulic breaker has a longer service life.