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XuGong KS Excavator Bucket Cutting Edge Manufacturing Process
XuGong KS Excavator Bucket Cutting Edge Manufacturer Overview
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1. Excavator Bucket Cutting Edge – The Definitive FAQ Guide
Excavator bucket cutting edge FAQ Guide lets you know the answers in the depth of excavator bucket cutting edge. Excavator bucket cutting edge FAQ Guide is a valuable information resource for excavator bucket manufacturers and end-users that will help them solve issues related to excavator bucket cutting edge.
This guide contains information on the material used in manufacturing excavator bucket edges, the cost associated, specifications associated, the role of grooves and bolts, and much more.
2. What is an excavator bucket cutting edge?
An excavator bucket cutting edge is a plate of metal that attaches to the bottom of an excavator bucket to help it cut through different materials. It’s the sharp, angled piece on the outside of an excavator bucket that gets the job done.
There are three main types of cutting edges: bolt-on, weld-in, and plate-on. Each type has its unique advantages and disadvantages. The plate is made of different types of materials depending on the intended applications.
An excavator’s job is to remove debris from various projects, including excavation, move dirt and rocks for landscaping and road maintenance, and remove snow on roads. Excavators use bucket-cutting edges to help them clear debris without damaging the material they are removing.
3. How do excavator bucket cutting edges work?
The cutting edge is the working section of the bucket, mounted on a moving base. It receives its movement from an excavator bucket cylinder mounted on the excavator’s arm. Excavator bucket cutting edges work by directing the material being lifted towards the inside of the bucket. The cuttings will then fall through the cutting edges chute, where they will be required to a scrap collection behind the machine.
All this phenomenon is controlled through an excavator bucket hydraulic cylinder. Excavator bucket cutting edges are vital for excavators as they allow them to clear more material in less time while maintaining control of it all. The different teeth or cutting edges on buckets suit the various applications that excavators have to complete.
4. What materials are used in making an excavator bucket cutting edge?
The excavator bucket cutting edge is made of various materials, including steel, cast iron, and high-hard alloy. Most commonly, edges are composed of high-speed steel, which is hardened steel. Generally, these high-speed steel teeth are mounted to cast bases explicitly designed for excavators.
Other materials that play a part in the cutting-edge strength and various challenging conditions protection include chrome plating, galvanizing, or titanium coating. Doing this will add more life to your excavator bucket cutting edge and help prevent abrasion resistance, wear and tear.
The cutting edge and the attachments are engineered to maximize high production cycle rates with minimal downtime for tool replacement or refurbishing.
5. Is noise associated with excavator bucket cutting edges?
Yes, noise is associated with excavator bucket cutting edge, but the noise produced depends on several factors. These factors include the type of material that your excavator bucket cutting edge is removing. Suppose the cutting edge is removing hard materials, then yes. In that case, a lot of noise is associated, but this does not affect your excavator operator as he is inside the excavator cabin.
In other cases, if the soft materials are getting removed, then lesser noise is associated. Examples include pulverized soil. Also, another factor that contributes to the noise is the mounting tightness of the excavator cutting edge to the bucket base. If it is loose then due to vibrations while dragging materials, this will ultimately lead to noise production.
6. What is the cost associated with excavator bucket cutting edges?
Many factors play their part in determining the cost associated with your excavator bucket cutting edge. The cost of excavator bucket cutting edges will vary depending on the dimensions, type, and material used. Usually, the cost of wheel excavator bucket cutting edge manufactured by casting or forging technique lies in the range of $100 to $150 per piece.
The excavator bucket cutting edge constructed from forged steel weighing 35.3 kg lies in the range of $50 to $100 per piece. When the desired quality of material or the manufacturing technique associated have some specific features involved in the production, this yields higher costs.
7. What type of oil goes into the excavator bucket cutting edges?
The oil in the excavator bucket cutting edge is specially selected according to the working conditions to ensure top-quality service. The more demanding the application, the thicker the oil. For example, high-performance oil with a 10W (thick) consistency may cut edges for stable attachments and challenging working conditions.
In addition, a thinner 4W to 6W oil may be used in excavators for transportation and working with fine materials. The selection includes oil with a unique formula and additives. As long as the oil is chemically pure and heat-resistant, it has a sufficient evaporation rate and good water-displacing ability. Therefore, it is no doubt that the cutting edges will work very well and have a long service life.
8. What is the life associated with excavator bucket cutting edges?
The life associated with excavator bucket cutting edges can be affected by several different factors. This includes the grade of steel used to manufacture it, the strength and impact resistance of the steel, and the way the bucket is used. Rough steel kept teeth tough, but softer steel wears down faster.
The most significant influencing factor is the buckets’ material and what type of applications they cut through. For example, if the bucket is used on abrasive materials that cause excessive wear and tear on the cutting & teeth, it would significantly reduce the expected lifetime of these excavation bit attachments. In general, the life associated with excavator bucket cutting edge lies in 2 to 3 years.
9. What are the problems associated with excavator bucket cutting edges?
Excavator bucket cutting edges are susceptible to wear, leading to reduced life and lessened performance. Other problems are associated with cutting edges; for example, specifically designed attachments attached to the edge of a bucket to perform a particular task may not be interchangeable on many excavators.
Having the wrong cutting edge for a particular application hinders any excavation operation’s productivity, efficiency, and safety. Post-processing of the original cutting edge is often expensive and time-consuming due to existing inefficiencies in the conventional cutting-edge manufacturing process. The life span of the bucket is often concise because of damage caused by a poorly finished cutting edge.
10. What characteristics are embedded in excavator bucket cutting edges oil?
The material used for excavator bucket cutting edges oil must be strong and tough enough to maintain sharpness and wear yet flexible enough to move freely across the border. This should be capable of resisting high pressures and temperatures and preventing corrosion to the edge from barite.
The resulting hard blow causes erosion and pitting in the cutting edge, which shortens the service life of an excavator bucket, primarily when the bucket is used with insufficient lubrication, as is usually the case. A well-designed and adequately applied cutting-edge lubrication system gives maximum productivity while maintaining single-shift operation in the industry. The longevity of buckets and attachments can be doubled by adopting carefully planned and applied lubrication systems.
11. What are the maintenance requirements of the excavator bucket cutting edges?
The maintenance requirements of the excavator bucket cutting edges are:
- Ensure screw bolts tighten the bolts and nuts of the bolt-on edge;
- The edge base must face upward when you tilt the bucket;
- The protruding parts in the wear parts must be ground and polished regularly according to the actual state of use;
- The working depth is not higher than 1/3 of the bucket length;
- Check whether there is any abnormal phenomenon of deformation, cracking of wear parts after disassembling, repairing, or cleaning it before using it;
The cutting edges must be kept in reasonable condition to withstand the pressures of cutting hard materials. Proper maintenance procedures will ensure that your excavator cutting edge lasts longer and remain safer to operate.
12. What are the specifications of the excavator bucket cutting edges?
Specifications associated with excavator bucket cutting edge vary and are different models of excavators and buckets.
Some of these specifications are listed in the table below for your reference:
|Sr. No||Product||Length (mm)||Width (mm)||Thickness (mm)||Number of Holes||Hole Diameter (in)|
|1||Bucket Cutting Edge||632||330||40||6||1|
|2||Bucket Cutting Edge||633||330||35||6||1|
|3||Bucket Cutting Edge||983||280||25||6||7/ 8|
|4||Bucket Cutting Edge||779||280||35||5||7/ 8|
|5||Bucket Cutting Edge||1229||254||19||8||3/ 4|
|6||Bucket Cutting Edge||1215||254||25||8||1|
|7||Bucket Cutting Edge||922||254||45||6||7/ 8|
|8||Bucket Cutting Edge||922||254||45||6||1|
|9||Bucket Cutting Edge||1660||203||19||11||3/ 4|
|10||Bucket Cutting Edge||1383||203||19||9||3/ 4|
|11||Bucket Cutting Edge||1064||254||25||7||7/ 8|
|12||Bucket Cutting Edge||764||330||30||5||1|
13. What are the uses of excavator bucket cutting edges?
Excavator bucket cutting edge is not limited concerning their usage. These tools have a wide variety of applications. Excavator bucket cutting edges are used to remove accumulated debris, dirt, cobblestones, and many such earth materials from areas where conventional machinery cannot be used. Other applications include demolition and recycling.
A wide range of machines is used to cut, such as Excavators, dozers, and loaders. Applications include mining, trenching, flatwork, grading, and landscaping. Excavator bucket cutting edge is employed in fast cutting and transfer of materials from one place to another. They are widely used in road construction, bridge construction, civil engineering applications.
14. What powers excavator bucket cutting edges?
Excavator bucket cutting edges are powered by hydraulics. When you move the arm on the excavator to chop, it causes a signal to be sent to the hydraulic control valve, allowing oil pressurized by a pump to operate piston-type bucket cylinders. The bucket cylinder is mounted on the excavator’s arm.
The valves have either on or off mode: if they are open, the oil will flow into the cylinder; however, if they are closed, no oil will flow into the cylinder. This allows for quick responses of the excavator bucket for desired movements. The hydraulic system’s role is to send oil up and down, causing movement in the excavator bucket, ultimately power the cutting edge.
15. How to install an excavator bucket cutting edge?
The installation procedure to install excavator bucket cutting edge is simple and is as follows: At first, turn off your excavator and put your attached excavator bucket lay down on the ground.
Then take the suitable configuration tool kit along with. To install the excavator bucket cutting edge, first, uninstall the faulty or damaged cutting edge. Unscrew the bolts mounted on the excavator bucket cutting edge with the help of the correct size of spanner or ring spanner. Now isolate the faulty excavator bucket cutting edge. Install a new one by placing holes of the cutting edge adjacent to the recesses of the bucket base.
Now insert all screws and tighten them following the proper torque specifications. After this, operate the excavator bucket cutting edge and make sure everything is working fine.
16. What is the role of bolts in excavator bucket cutting edges?
Excavator bucket bolts hold the cutting edge to the bucket base. An excavator bucket is made up of several parts that rotate together when in use. Some bolts are made in cast steel, while others are forged from quality steel. The cutting-edge swivels through the air as it rotates, removing rock and soil. If the bucket bolts are not fitted properly, this could lead to injury or damage to machinery.
Large machines like excavators require a particular specification for their bolt strength and durability. Smaller attachments like bolt-on cutting edges also require a certain level of resistance to wear and tear, bending and twisting forces when in use.
17. Why import excavator bucket cutting edges from china?
Choose Chinese manufacturers or suppliers if you want a reliable edge that’s good for your operations and won’t bust your budget. They design their products to meet and exceed OEM specifications. To maximize your excavator operation, they offer an excellent selection of bolt-on edges, bucket base edges, bucket cutting edges, and excavator attachments.
Chinese manufactures 100% of your excavator cutting edge parts in the factory with superior steel plate to give you the most extended edge life possible. You can also place an order for a custom-made excavator bucket cutting edge strictly depending on your specifications and compatibility with your model.
18. Is friction associated with excavator bucket cutting edges?
The friction is no doubt associated with excavator bucket cutting edges. Friction is what pushes away material and reduces the productivity of your bucket while on the job. Friction increases wear and tear on a bucket edge and result in premature replacement. If friction can be reduced, it quickly adds up to more working life from your bucket, less downtime for maintenance, and ultimately will save you money in the long run.
Different types of attachments are designed specifically for excavator bucket cutting edges that will help reduce friction while slicing through hard materials like asphalt or concrete.
19. What is the role of lock pins in excavator bucket cutting edges?
Lock pins are straightforward but essential parts that help stabilize the cutting edges of excavator buckets. They also allow for quick and easy adjustments to appropriately alter the edge, depending on changing jobs or different soil types. Lock pins secure the cutting edge and provide support to ensure it won’t separate from your bucket during use.
The lock pins are carefully balanced to ensure that the cutting edges remain stable when struck by an object and neither spread nor bend excessively because of the force applied by that object.
Excavator buckets with a large number of cutting edges may incorporate additional lock pins in strategic locations to ensure that forces experienced on every cutting edge are balanced through all of the lock pins.
20. Why do excavator bucket cutting edges fail?
Excavator bucket cutting edges are exposed to destructive forces every day. Frequent use under harsh conditions, the repetitive and collision force from rocks and soil, and seasonal temperature changes cause wear. These can soon lead to breakage.
However, the construction materials, thickness, and or the manufacturing process can affect a bucket cutting edge’s performance and life expectancy. The wrong material or thickness can lead to this failure much faster than expected. Improper installation of excavator bucket cutting edge may also lead eventually to failure. Failure to fulfill the maintenance measures after each excavation process can also result in the inability of your excavator bucket cutting edge.
21. What do you mean by the Hs code of excavator bucket cutting edges?
It comprises 6 to 10 digits. It’s essential to know how to classify your products to export them. One beneficial classification system is the Harmonized System. This numerical method is used to classify traded goods. It helps customs officials identify products and assess duties and taxes. It also helps with statistics gathering.
Your computer screen is filled with a list of codes. Which one can you use to identify the type of shipment? The HS code, or Harmonized System, is an international product nomenclature initiated by the WCO (World Customs Organization). This list of codes aims to describe the type of good that enters or crosses any international border. Customs officers have to use the HS code to clear every commodity.
22. Can I get an excavator bucket cutting edges on sale?
Excavator bucket cutting edges can be purchased from suppliers or manufacturers who are offering sales. It would be best if you searched for such suppliers or manufacturers who are offering sales. You must make sure the supplier you are choosing is reliable or affordable.
Different suppliers have their criteria for offering sales. Some offer deals in the mid-year, and some do it at the beginning of the season. You have to keep up with the sales dates because sales can help you purchase the same excavator bucket cutting edges at much lower costs.
23. Can I get my excavator bucket cutting edges repaired?
For excavator bucket cutting edge repair, you might have to take your machine to a professional. While it’s common for an excavator bucket to bend or break after exposure to extreme temperatures, many professionals will be able to repair the cutting edges quickly. Several approaches can be used, including grinding the edge straight again or replacing the edge with a new one using high-quality materials. It’s essential to prevent your cutting edges from bending or breaking in the future by providing additional support if you notice that they’re slowing down.
24. What is the role of grooves on excavator bucket cutting edge?
The excavator bucket cutting edge can be divided into two types: the bolt-on edge and the welded edge. Both of them have a groove in the bucket base. The groove on the bolt-on type is used as a vise for attaching the bolt-on type products. The groove on the welded type is used to strengthen the cutting-edge structure and make it more durable.
The grooves have a certain depth or thickness in different models of buckets according to other materials they are used for. The location of grooves within the cutting edge may vary depending on the application, but a standard configuration includes 6 to 11 tracks to impart strength.
25. On which materials excavator bucket cutting edges are utilized?
Excavator bucket cutting edges are used for various earthmoving applications. These include:
- Construction of roads and railways (CFR);
- Clearing of land, construction of dikes, creeks, and watercourses;
- Earthmoving by river dredge;
- Construction of landing strips for landing craft equipment at airports
- For this purpose, Excavator bucket cutting edge is used on various materials. including: