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Xugong KS hydraulic vibratory plate compactors work quickly and economically. Our hydraulic vibratory plate compactors are easy to operate. We offer better compaction performance and productivity than walk-behind units.
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Hydraulic Vibratory Plate Compactor – The Definitive FAQ Guide
Hydraulic vibratory plate compactor FAQ guide consists of all the answers which you are looking for.
This guide will surely provide you with some in-depth insights into hydraulic vibratory plate compactors.
The information includes the hydraulic vibratory plate compactor, cost of hydraulic vibratory plate compactor, vibrating frequency, hydraulic lines, and much more.
So, either you are new to this field or a pro, this guide will help you get through this.
1. What is a hydraulic vibratory plate compactor?
A hydraulic vibratory plate compactor is an excavator attachment. Hydraulic vibratory plate compactor makes an attachment to an excavator’s arm.
A hydraulic vibratory plate compactor is equipment that compacts the ground to add stability to an area.
This equipment uses hydraulic power to move a vibrating plate over loose soils or aggregate.
It can be used anywhere from construction sites to homes and other buildings. The vibration that the hydraulic vibratory plate compactors create helps to drive the soil into a tighter texture.
This mass can then be used as a base upon which to build something such as a house, office building, or gazebo.
2. What is the role of the motor in the hydraulic vibratory plate compactor?
A motor is the essential part of a plate compactor. A motor is used as a driving source for a hydraulic vibratory plate compactor.
The motor is linked to the gearbox through its sprocket to attain the function of driving for compaction.
Meanwhile, it is also linked to the circuit of oil circulation, wherein the oil circulates continuously with different pressure and flow rate inside and outside.
A plate compactor has a vibrating mechanism that makes plates move up and down at a fast speed.
Therefore, the motor needs to handle a high load while still running smoothly and reliably under pressure.
The power of a motor determines the rate at which the plates move up and down, ensuring that they compact at an even pace.
3. What are the applications of hydraulic vibratory plate compactors?
There are several applications of excavator hydraulic vibratory plate compactors. Some of the main applications are as follows:
Hydraulic vibratory plate compactors are used in civil engineering projects for compacting large quantities of soil or other granular material.
They are beneficial for compressing the subgrade beneath foundations and roadways and also level materials like soils and gravel.
One of their most popular uses is in the construction of levees to protect against floodwaters. They can rapidly compact large amounts of earth into near-solid density, thus preventing erosion and reducing the chances of the structure’s potential failure.
You can also use hydraulic vibratory plate compactors for paving the earth in the fields of highway construction, railways, airports, and mines.
4. What are the issues associated with the hydraulic vibratory plate compactor?
A variety of issues are related to your excavator hydraulic vibratory plate compactor. Some of the main problems are as follows:
The issues associated with a hydraulic vibratory plate compactor include hydraulic fluid leaks, a noisy operation, and an overall breakdown.
However, hydraulics complexity; vibrations, installation; support; wear; lubrication, weight, ground conditions, training, and price arise.
You can overcome the above-listed issues by taking great care about each topic and adopting the correct strategy.
This will lead to the reduction of additional associated issues and result in a longer life span of your hydraulic vibratory plate compactor.
5. What is the role of the relief valve in the hydraulic vibratory plate compactor?
A relief valve serves as a safety device to prevent over-pressurization in the hydraulic system.
The relief valve also works to prevent the loss of hydraulic fluid, especially in high-pressure zones.
When the machine is running, the oil pressure changes because of different lubricant temperatures. Thus, it can’t keep the best working state.
The relief valve can release excess pressure to let the oil flow into the oil chamber continuously.
The relief valve controls the pressures in the compactor mechanism.
If you see a pressure spike in your compactor, see if your pressure relief valve is leaking and needs replacement. The relief valve often requires replacement.
6. What is the material of the plate used in the hydraulic vibratory plate compactor?
The plate used for the hydraulic vibratory plate compactor is either hardened steel or cast iron, according to the size and throughput of the compactor.
The material of the plate of hydraulic vibratory plate compactor is made with heat treatment, and then it is quenched, the surface is tempered to have good toughness.
These types of materials have high resistance to wear and tear and are long-lasting.
The thickness of vibratory plate compactor materials and solely depends on the type of application you want to carry out.
You can also use alloy steel with specific additives to enhance your hydraulic vibratory plate compactor’s strength and impact bearing capability.
7. What are the benefits of using a hydraulic vibratory plate compactor?
There is a long list of benefits associated with your hydraulic vibratory plate compactor. Some of the benefits are as follows:
Hydraulic vibratory plate compactors are one of the most efficient forms of construction equipment because they can reduce the overall time needed for many different types of tasks.
It also helps to increase the efficiency of whatever construction operation is being worked on.
Other benefits of the hydraulic vibratory plate compaction technology offer over other compacting methods include
- Greater precision in the depth of compaction,
- Lower operating costs,
- Superior product quality,
- Minimal vibrations causing product damage
- Reduce labor costs
This equipment is small in size, convenient to use, and has wide-range applications.
8. What is the role of hydraulic lines in hydraulic vibratory plate compactors?
Hydraulic line plays a significant role in the overall function of the compactors. Hydraulic filters are provided through which the fluid can pass safely inside the machine without facing any kinds of damage.
The compactor compresses the soil by hydraulically pressing it against its upper surface.
The purpose of a hydraulic line is to allow a pump to push hydraulic fluid from the storage tank to the plate.
It also carries down from the pump discharge port of the hydraulic cylinder back up to the reservoir tank.
The oil in the cylinder will act as a buffer, thereby ensuring that the power is transmitted steadily.
9. Which material hydraulic vibratory plate compactor can compact?
Excavator hydraulic vibratory plate compactor can be used for compaction of a wide variety of materials. Some of the primary materials include:
Excavator plate compactors are used to compactor nearly any material, including asphalt paving, concrete, dirt, aggregate, brick, block, cobblestone, gravel, and stone.
The size of the compaction material dramatically affects the efficiency of your hydraulic vibratory plate compactor.
When the size of the material is smaller, the compaction achieved is more significant than the material having a larger size.
Each material has a different characteristic that demands the plate material to be used must be different accordingly.
10. What pressure hydraulic vibratory plate compactors apply for compaction?
In general, the maximum vibratory compacting pressure is determined by the machine’s construction, soil density, and moisture conditions.
Hydraulic vibratory plate compactor has different pressure for compaction that depend on the models. Usually, it is higher if soil density is lower, for example, in slope applications.
The power pressure for vibration compaction ranges from 3000 pounds to 5000 pounds per square inch of plate contact area in normal conditions.
The compression forces that these high-performance machines generate allow them to be used extensively in several applications, with smooth or vibrating operating modes, with stable or oscillating motions.
11. How much does a hydraulic vibratory plate compactor cost?
The cost of the hydraulic vibratory plate compactor varies and depends on several variables. The main variables include
- The size of material,
- The weight of the vibratory plate compactor,
- Design specifications
- Life associated with your vibratory plate compactor
- Material characteristics included in your compactor
The cost of the hydraulic vibratory plate compactor having a weight lies in the range of 75 to 500 kg, and a warranty lies in the field of $1000 to $1500 per piece.
The price of an excavator plate compactor with a vibration frequency of 2000 rpm and weights 300 kg lies in the range of $1200 to $1400 per piece.
12. What is the sign that indicates my hydraulic vibratory plate compactor is terrible?
The sign that indicates your hydraulic vibratory plate compactor is wrong could be due to several things, including the following:
If the vibration of the vibratory plate compactor is not consistent or if it has no pulse, then that could mean something is wrong.
If your Hydraulic Vibration Plate Compactor has a hydraulic oil leakage, which ultimately leads to a lower hydraulic oil level.
Some signs that determine a bad hydraulic vibratory plate compactor are:
- When you notice they are producing less pressure,
- The vibratory plate compactor is making a sound like it is grinding,
- When you see they are wearing down,
- When the vibratory plate compactor plates are bending inward,
- When you see that the top side of the vibratory plate compactor is not flat anymore
- You notice there are some cracks on it.
13. What are the standard specifications of the hydraulic vibratory plate compactor?
There are several specifications associated with your hydraulic vibratory plate compactor. Some of the main specifications are as follows:
|Sr. No.||Carrier Weight
|1||6500||350||19.1||11.6 * 28.4||1.8||3080||2100|
|2||17500||710||24.5||18.7 * 33.3||3.3||5080||2100|
|3||20,000||950||24.5||24 * 36.6||4.3||7935||2200|
|4||44000||1950||30.1||28 * 50.1||7.3||16095||2200|
|5||88000||2500||30.9||34 * 53.7||9.7||23155||2200|
|Sr. No.||Operating Pressure
14. What is the role of vibrating frequency in a hydraulic vibratory plate compactor?
One of the most significant factors in choosing a compactor is vibration frequency.
However, no general rule can be used to identify the precise range of optimal vibration frequency.
Frequency must be different among various compaction applications, soil properties, and types of equipment.
The vibrating frequency determines how many times the compacting action occurs within a given time.
The greater the number of cycles per unit of time, the more complete will be the compaction process.
In general, the vibration frequency lies in the range of 2,100 to 2,200 CPM.
The vibrating frequency of a hydraulic vibratory plate compactor can be adjusted depending on the soil and the compacted material.
The vibration frequency also depends on the kind of soil being treated. For example, Stoney soils, soft soils, and jointed rocks have different requirements for vibration frequency.
Adjustments can be made in terms of the amount of liquid in the machine.
In addition, adjusting the vibration frequency also involves adjusting other relevant parameters such as speed and load, which will influence the degree of compaction and thus impact the quality of soil being treated.
15. What causes the failure of the hydraulic vibratory plate compactor?
Numerous problems can cause the failure of the hydraulic vibratory plate compactor, all of which should be corrected to avoid damaging your equipment.
Hydraulic vibratory plate compactor failure can be attributed to improper vibration frequency and amplitude and operating the unit outside of hydraulic guidelines.
The most common cause for failure with a jaw plate compactor is lack of lubrication.
Failures are also due to cavitation (smaller bubbles form in the liquid at tremendous pressure). These bubbles collapse within the cylinder and cause shock, vibration, roughness, and complete breakdown.
Most failures are caused by overloading, not having the correct type of equipment for the intended job, misalignment, or keeping the angle adjustment screws tight.
16. Do I need a special attachment to connect the hydraulic vibratory plate compactor to the excavator?
Yes, the hydraulic vibratory plate compactor does require a special attachment to connect to the excavator.
The quick hydraulic coupler plays its part in attaching your hydraulic vibratory plate compactor to the excavator’s arm.
Besides, this quick hydraulic coupler also provides a successful connection to hydraulic lines, which helps your excavator perform the intended function.
The quick hydraulic coupler provides you with the means to connect or disconnect the hydraulic vibratory plate compactor in a snap.
Doing this will help you save extra time and increase your productivity.
A quick hydraulic coupler is a crucial element because it prevents the extension or retraction of your excavator arm or boom beyond the specified limit.
17. Does hydraulic vibratory plate compactor produce noise while operating?
Yes, hydraulic vibratory plate compactors do produce some noise.
The hydraulic vibratory plate compactors produce an intermittent whirring sound.
Depending on soil conditions and operator skills, they also produce a steady whoosh or swish sound as they operate.
The noise produced by the hydraulic vibratory plate compactor depends on the type of material being compacted.
For instance, the compaction of hard materials like stones or gravels produces a slightly larger nose.
On the other hand, soft materials like sand or silt produce almost zero noise during compaction.
They make a lot of noise. The most critical noise source is vibration, and its amount depends on the (size and speed of) engine and load.
18. What are the maintenance requirements of a hydraulic vibratory plate compactor?
Maintenance for hydraulic vibratory plate compactors – the best way to maintain compactors is through preventative maintenance.
If you can catch issues like worn-out components before they fail, you’re less likely to cause downtime for your operation.
Some of the leading maintenance requirements are as follows:
- The most important thing is to keep this machine clean. This will prevent corrosion and general wear.
- Keep the amount of hydraulic oil in your vibratory plate compactor at an optimum level.
- Timely replacement of broken-down components of your hydraulic vibratory plate compactor.
- Tight any loose parts after each operation at an optimum amount of torque to reduce noise and malfunctioning.
19. What are the materials used in making a hydraulic vibratory plate compactor?
There are different materials that you can use in the making of your hydraulic vibratory plate compactor.
Some widely used materials include high carbon steel, alloy steel, cast iron, and forged steel.
Carbon steel is used extensively in hydraulic equipment because it has good strength, toughness, high fatigue strength, good rigidity, and low cost.
Steel for hydraulic equipment is produced using a modern, fully integrated hot-rolling mill that operates at 1800°C. The treating system consists of the following processes to obtain the required material properties.
The base material for most hydraulic valves except diaphragm valves is cast steel because a cast valve can better withstand the high pressures and temperatures present in the oil circuit. Diaphragm valves, on the other hand, are usually made from steel or stainless steel.
20. How to install a hydraulic vibratory plate compactor?
You can install your hydraulic vibratory plate compactor by following these steps.
First of all, take your hydraulic vibratory plate compactor and attach it to your quick hydraulic coupler.
Switch off your excavator and align the excavator arm below adjacent to the holes of your excavator’s arm to facilitate the process of installation.
Now take the correct type of tool kit and install your quick hydraulic coupler with relevant tools.
Hammer the rods or pins at optimum length to ensure vibration-free working.
After installing your hydraulic vibratory plate compactor, make sure to test it to ensure it is working optimally.
21. What is the working principle of a hydraulic vibratory plate compactor?
The working principle of the hydraulic vibratory plate compactor is solely based on the hydraulics of your excavator.
The hydraulic power it receives directly through the excavator vibratory compactor plate cylinder.
The hydraulic pump also plays a significant role in driving your excavator hydraulic vibratory plate compactor.
The hydraulic pump pressurizes your hydraulic fluid, which moves through hydraulic lines and enters the hydraulic cylinder.
Moving through the control valve forces the piston to and fro, ultimately driving your hydraulic vibratory plate compactor.
The motor embedded in your plate compactor causes the plate to vibrate at any desired rate depending on the number of fluids that move into your hydraulic vibratory plate compactor.
22. What is the role of the motor in the hydraulic vibratory plate compactor?
The role of the motor in a hydraulic vibratory plate compactor is to control the plate’s direction, speed, and torque.
The motor consists of a series of gears and clutches that play their role in control the speed and direction of the hydraulic components.
The size and capacity of vibratory plate compactors can be tailored to suit varying applications and workpiece needs, depending on the selected drive system (electric control or hydraulic control).
Motors make remarkable contributions to compactors’ work.
The hydraulic motor of the vibratory plate compactor is the power that drives the compactor plate to pressurize the hydraulic circuit, thus moving the vibration element of these machines.
23. What is the role of bearing in hydraulic vibratory plate compactor?
Hydraulic Vibratory Plate Compactors Bearing itself plays a vital role in the performance of hydraulic vibratory plate compactors.
When the users operate and use the machine, its bearing must be in good condition and reliable to guarantee its vibrating movement at high precision and accuracy.
The bearing in the hydraulic vibratory plate compactor is mainly used for vibration isolation and can avoid the transmission of turbulence, smoothly realizing compacting function.
The bearing’s role is to support the shaft and absorb stresses and displacements between the reciprocating slide and the housing. Hydraulic vibratory plate compactors usually use deep groove balls or roller bearings.
First of all, it determines whether a machine can run safely or not. Besides, it largely determines the service life and lifetime of the whole equipment.
It transports the power from the motor or pumps to where it is needed in the vibratory box. By rotating, it actuates all of the functions in the compaction process.